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Canepa TransCoach Conversion
Modifications to Truck Chassis and Cab
• Disassemble cab structure and cut away sleeper assembly behind cab
seating area.
• Engineer and fabricate back of cab framework and wall with walk-through
capability
• Modify cab frame and floor to meet box floor.
• Fabricate “cab to box” interface seal
• Install cross members and extend wiring to rear of frame
• Modify lower ferring and cab transition panels.
• Remove factory battery box compartment and rewire batteries for location
in belly boxes.
Upgrades to Truck Cab Interior
• Pioneer AVIC-N2 Multimedia AV navigation server with fully motorized
6.5” touch sensitive screen.
• XM Satellite radio
• Rear view camera
• Full navigation system with East and West coast DVDs.
• Remove all faux wood grain interior trim and dash panel, refinish
to silver aluminum look and reinstall.
• Remove factory carpet, fabricate and install cover over exposed shift
block of plate, fit and install new sound insulating foam and new carpet to
match lounge interior.
• Remove factory door panels, fabricate new leather and carpet panels
to match lounge interior.
• Fabricate and fit new interior panels (wall and ceiling) from seats
to back of cab. Cover panels with fabric to match lounge interior.
• Fabricate and install (2) stainless steel clothes rods behind driver
and passenger seats
• Fabricate and install (2) cab-to-chassis flexile boot and cover with
fabric to match lounge interior
Concept Fully Enclosed Van Body
• Overall dimensions: 33’-2” long X 121.5” Tall X
102” Wide
• Inside dimensions: 387.75” long X 114” tall X 99”
wide
• “Rivetless” exterior construction
• Lightweight perimeter steel frame
• High tensile steel I-beam cross members
• Formed aluminum, exterior wall construction
• Heavy duty galvanized steel slotted logistic posts in walls
• Custom extruded aluminum upper rails
• Cast aluminum radius front corners and caps
• Reinforced front wall with integrated pass-through opening
• Heavy-duty rear doorframe
• Integrated rear roll-up door
• 1-1/8” Laminated tongue and groove hardwood floor.
• Cut-out for integrated side entry stairs.
Concept Custom Belly-box Package
• Three Custom formed aluminum belly boxes with integrated 4”
lower radius
• Curbside front box: 120”long x 31” deep x 28.75”
tall
• Curbside rear box: 88” long x 31” deep x 28.75”
tall (with partial sloped bottom)
• Custom formed aluminum doors with integrated locking hardware and
gas strut stays
• Full rubberized lining inside boxes
• Full perimeter seal on each door
• Vinyl covered continuous stainless steel hinges
• Reinforced bottom pans
• Exterior drains
• Slide out tray(s) (Optional)
Concept 6,000 Capacity Hydraulic Lift gate
• 163” 3/16” 6061-T6 aluminum diamond plate load surface
• Lightweight steel frame platform construction
• Lift gate frame powder coated for corrosion resistance and durability
• “Rivetless” 16Ga 430-Bright polished stainless steel exterior
skin
• Six recessed LED taillights
• 54” Aluminum flip-over tapered transition ramp
• Low maintenance “greaseless” UHMW covered side tubes
• Formed foldout painted steel corner covers with stainless steel hinges
and transition panels
• Formed steel header with six LED clearance lights
• Custom Hydraulic power unit with one 12V motor/pump and one 220V motor/pump
for lift gate operation
• Custom hydraulic oil reservoir tank
• 12Vmaster disconnect switch and in-line circuit breaker
• Remote operation control box with extension cord
• Nylon load and closing chain covers
• Nickel plate chain clevis links and grab bars
• 110V automatic battery charger
• Provisions for two license plates
Concept Custom Side Access Door Package
• 37” x 84” Custom formed aluminum side access door
• Coach style hardware with interior and exterior access handles
• Full perimeter sear
• Custom formed stainless steel access stairs
• Custom removable stainless steel additional side step
• Stainless steel continuous hinge with internal compression seal
• Rain gutterConcept Custom Interior Movable Ball-screw Decks
• Independently operated internal ball-screw decks (1 or 2)
• Rear deck approximately 18’ Long
• Front deck approximately 14’ long
• Front of rear deck cutout in center to allow for access above decks
• Smooth 3/16” 6061-T6 aluminum load surface on both decks
• Rivetless pre-painted white aluminum ceiling with recessed fluorescent
lighting under rear deck
• Lounge finish ceiling with recessed lighting and speakers under front
deck
• Four rows of surface mounted V-track No. 4 aircraft style cargo tie-down
tracks per deck: two rows 30” apart down center and two rows at deck
edges
• Full perimeter brushed stainless perimeter trim
• Powder coated ball-screw support columns and mounts
• Custom ball-screws with full bearing support
• 90deg. Gearboxes, gear reduction boxes, drive motors, and brakes integrated
within floor sub frame.
• Limit switches in both directions
• Wireless remote operation
• All controls and electrical components installed in box mounted in
curbside front belly box
Main Floor Interior Upgrades
• 1” rigid foam insulation in walls and ceiling
• Sound barrier mat installed between floor and sub frame
• White composite panels between logistic posts in shop area
• Rivetless pre-painted white aluminum ceiling
• All screw holes filled in wood floor
• High durability floor finish; floor sanded smooth, one coat of special
penetrating hardwood floor sealer and two coats of oil modified polyurethane
hardwood floor finish
• Four rows of recessed V-track aircraft style cargo tie-down tracks:
two rows 30” apart down center and two rows at floor edges installed
over maximum length of main floor.
Deluxe Generator Package
• 20k-W water-cooled diesel generator mounted in rear roadside belly
box
• Sound suppression package
• Steel frame support structure
• Custom exhaust with heat wrap on critical areas
• In-line circuit breaker
• Remote start-stop panel with gauges located in shop area
Deluxe Electrical Package
• 100-amp electrical distribution panel located in curbside front belly
box
• 3000 W Inverter and battery charger with 30amp sub-panel. Inverter
wired to TV, lounge outlets, shop outlet, all fluorescent lights, and awning
• Eight corner mount 4’ Fluorescent 2-tube lights: Four per side
spaced evenly
• Three Surface mount 4’ fluorescent 2-tube lights recessed in
underside of rear deck
• Two 35W Metal Halide load lights mounted at rear of body
• Three 35W Metal Halide exterior work lights recessed in stainless
steel buckets on curbside
• Two automatic powered roof vents with rain sensors installed in floor
• Three interior 110V duplex receptacles: One in front of side door,
One behind side door, and one at rear
• One 220V plug in front curbside belly box
• Two Exterior 110V outlets on curbside: one in front of first belly
box door, one behind rear belly box.
• 2-Ton A/C with heat pump. Ducting installed in lounge and restroom
• All light switches, outlet switches, deck controls, and generator
controls to be installed in custom brushed stainless steel enclosure between
lounge partition wall and side door.
• 50-amp Shore power plug located in front of curbside front belly box
• 25’ Shore power cord with receptacle one end, automatic transfer
switch
• Four 110V duplex receptacles throughout lounge
• Low voltage recessed lighting in lounge
• All exposed electrical wiring to be installed in conduit and concealed
whenever possible
Deluxe Lounge Accommodations
• Custom designed and built lounge (12’ –to- 14’ in
length)
• Concept custom collapsible lounge wall and bathroom partition wall
with integrated folding doors. Collapsible wall controlled with wireless remote
and integrated limit switches: (Optional but required for 2-decks with 3-car
capacity)
• All cabinetry commercial style custom construction with high quality
exterior veneer covering. Veneer stained and cleared to selected finish
• Color coordinated hand fitted and applied textured wall and ceiling
covering
• Commercial grade color coordinated carpet floor covering
• High-density multi-layer sound insulating pad used throughout floor
in lounge
• Two radius corner single sliding tinted windows with sliding screens:
one each on curbside and roadside
• Retractable blinds on both windows
• One full-length row of upper storage cabinets above curbside and roadside
windows
• 24” tall x 24” wide storage cabinet with solid surface
top at front of lounge on curbside wall. This cabinet will contain all of
the audio and video components for the lounge
• One custom leather sofa located along curbside wall
• One 24” tall x 24” wide storage cabinet with solid surface
top to the rear of the sofa on the curbside.
• One 12” wide 3-drawer storage cabinet with solid surface top
at front of lounge on roadside wall
• One Custom leather sofa along roadside wall
• One full-length row of upper storage cabinets above roadside window
• Audio/Visual equipment including the following: One 32” Flat
screen color TV, Tracking Satellite system, Five disc CD changer, CD player
with AM/FM tuner, DVD player, two wireless headphones, and auxiliary jacks
for video game controllers
• Two circuits of low voltage lighting recessed in lounge ceiling. Switches
mounted on face of cabinet at lounge entry from shop
• AC Heater system ducted throughout lounge area
Air Compressor Package
• 3-HP air compressor with 20-gallon tank
• Air compressor mounted between truck frames at rear
• Air tank mounted on roadside of truck inset behind lift gate power
unit.
• Two interior quick couplers: Curbside shop floor
• Two Exterior quick couplers: Curbside; one behind front belly box
door, one behind rear belly box.
• Two 25’ air hoses and one 50’ air hoses with couplers
Attached Bathroom
• Custom bathroom curved wall enclosure
• Toilet and sink
• Instant hot water heater
• Water storage tanks and pump to be mounted in roadside belly box area
• Water monitor panel to be mounted within restroom
• Exhaust fan
Custom Additions and Accessories
• Brushed stainless steel trim full perimeter shop interior trim
• Black non-script rear mud flaps
• LED full perimeter lighting—ICC lights, taillights, marker lights,
etc.
• Two fire extinguishers: one mounted against curbside wall just inside
side door, one mounted in front wall of front curbside belly box
• Rear mounted Heavy Duty Skid Rollers
• Vehicle loading safety blocks (wheel stops)
• Vehicle ratchet straps, axle straps, motorcycle straps, Ancra tie
downs, E-to-D straps, bungee cords, etc (qty 24)
• Six furniture blankets
• Full underbody rubberized rust undercoating
Custom Awing (optional)
• Fully automatic
• 12” depth x approximately 30’ long
• Mounted on curbside
Exterior Paint
• Complete exterior custom paint, 2 colors